Isn't it because of an extruding speed change ?
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I wouldn't think so, the printer never did this previously. I need to put together some g-code to make the print head move around at a pretty high rate, but without actually extruding anything.
Plotting the percentage of power that klipper use would help.
Did yo utried to make the head move cold, without extruding, to see if it have weird behavior ?
The PWM signal once it starts getting jittery is basically only 0 or 100% and corresponds pretty well to the swings in temperature.
I've moved the head hot and cold by hand and haven't gotten any weird behavior. Normally when I have a wire break there's a very specific location that will reliably fail. That's not the case this time.
Not sure what steps you can take to confirm the issue outside of replacing parts; but you could try swapping the thermistor with a new one and seeing if that fixes the issue, and if not keeping the spare on hand for future replacement. Your issue looks like it doesn't appear until the hotend has been heated for a bit so it could be some internal connection coming loose from the thermal expansion and not something more obvious like a broken wire. It's gotta be that or the heater itself.
Also you might PID tune the heater after the thermal paste replacement if you suspect it's not reading correctly.
I suspect it's motion/jiggling around related. I guess I could whip up some g-code to see what happens when the printer is still vs when it's moving rapidly.
Thanks for the nudge, will follow up.