this post was submitted on 09 Apr 2025
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Hatsushima is not a particularly busy station, relative to Japanese rail commuting as a whole. It serves a town (Arida) of about 25,000, known for mandarin oranges and scabbardfish, that is shrinking in population, like most of Japan. Its station sees between one to three trains per hour at its stop, helping about 530 riders find their way. Its wooden station was due for replacement, and the replacement could be smaller.

The replacement, it turned out, could also be a trial for industrial-scale 3D-printing of custom rail shelters. Serendix, a construction firm that previously 3D-printed 538-square-foot homes for about $38,000, built a shelter for Hatsushima in about seven days, as shown at The New York Times. The fabricated shelter was shipped in four parts by rail, then pieced together in a span that the site Futurism says is "just under three hours," but which the Times, seemingly present at the scene, pegs at six. It was in place by the first train's arrival at 5:45 am.

Love the kicker of "Concrete Examples." chef's kiss

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[–] [email protected] 1 points 4 days ago* (last edited 4 days ago)

They’ve reinvented the Pagoda shelter of 1907, but just more expensive and taking longer to install.

[–] [email protected] 3 points 4 days ago (4 children)

Personally I'm more interested in foam printing, which allows large scale plastic printing of insulated structures. For single story bungalows that should be just fine and transport of the building materials easy. Something like (recycled) PET foam printing should be possible. The printer would be more lightweight than concrete printing too. You could 3D print a clean circumference with PET filament first and then fill in with PET foam. Or you could have tool changing and mill down the irregular foam. And you can recycle the whole 3D print later too.

[–] [email protected] 3 points 3 days ago (1 children)

Foam insulation basically makes any sort of plumbing or electrical installation/renovation a fucking pain in the ass. Especially expanding foam.

[–] [email protected] 2 points 3 days ago (1 children)

Just 3D print the channels in.

[–] [email protected] 1 points 3 days ago (1 children)

Channels for... ? Wiring and plumbing? Not really that viable. Have you ever worked residential electrical renovation?

[–] [email protected] 1 points 3 days ago (1 children)

No? Sorry rather clueless about the practical aspects of that. But for electrical why is it not viable to just have channels you can push cables through? Do you mean because of corners?

Generally I was only thinking of simpler structures though like tiny houses or 1-2 room bungalows so it shouldn't be too complex wiring or plumbing.

[–] [email protected] 1 points 2 days ago (1 children)

When you're renovating a structure, often the existing circuits and piping systems (for which you've suggested channels) must be relocated or modified. Since the channels are created by additive manufacturing, you can't relocate or significantly modify them without cutting them away.

When you fill a space with expanding foam insulation, it fully encapsulates the wiring and piping. Often you can't actually see them anymore and you may not even be able to tell they're there. If you wanted to move something, you have to cut open the foam and dig it out. There will be foam everywhere and it will take hours to get all of the foam off.

It would be much, much, much easier to not use channels and to use the tried-and-true method of evenly spaced studs/compartments and filling the spaces with fiberglass insulation. Foam is such a headache in electrical that my former boss refused to work on new builds and renovations that used it.

[–] [email protected] 1 points 2 days ago (1 children)

Well yeah moving channels would be kinda impossible. I imagine while designing the house you'd plan for the electrical wires and 3D print clean channels you can slide wires or flexible piping through. You could also have extra channels near the floor and in the middle and vertical channels.

This would really only be good for lightweight structures that don't need much load bearing, like tiny houses or RVs or huts or bungalows. Maybe structures on house boats / catamarans.

Instead of renovating, just melt it all down to recycle it and 3D print a new house haha.

[–] [email protected] 1 points 2 days ago

I just don't think that 3D printing channels and foam insulation instead of using a stud-like arrangement and fiberglass insulation would actually make sense for the large-scale insulated structures you mentioned in your initial comment.

The main reason to make these instead of normal buildings is cost and convenience and having to disassemble and ship the parts to be melted down into a new design instead of being able to renovate on-premises using any contractor you like is a big negative.

This type of construction seems not to make sense for insulated structures at the moment if renovation isn't affordable or convenient. It may not even be code compliant (electrical or building code) to install electricity in these structures.

[–] [email protected] 1 points 4 days ago

Not relevant for an open shelter though.

[–] [email protected] 13 points 4 days ago (1 children)

Can we stop putting plastic everywhere tho

[–] [email protected] 3 points 3 days ago (1 children)

I mean, yeah, agreed in general but this wasn’t plastic.

The article doesn’t really highlight it, just says it in passing, but:

The structure itself is made of mortar, layered like dull-green frosting by a 3D-printing nozzle

So, it’s made of mortar (the stuff that holds bricks together normally).

[–] [email protected] 4 points 3 days ago

That's fine but this guy I replied to is talking about printing PET plastic

[–] [email protected] 11 points 4 days ago (1 children)
[–] [email protected] 3 points 4 days ago

The nyt article has a good one

[–] [email protected] 8 points 4 days ago* (last edited 4 days ago) (1 children)